Tag Archives: tools

Tools to Improve Accuracy

As Guenther Woodworking continues to grow I’ve been fortunate to be able to add new tooling to the workflow that increase capabilities, speed, and accuracy.

General 14" benchtop drill press.

General 14″ benchtop drill press.

My most recent project involved a number of tall, narrow doors. For simplicity’s sake I opted to use 35mm Euro hinges — and a small drill press allowed me to accurately and quickly drill the hinge holes. As a house carpenter I’m always walking the line between absolute accuracy and “git-‘er-done” — in this case the doors and cabinets were fine enough that hinge holes drilled hand-held just wouldn’t be good enough.

Basic dial calipers and sweet Starrett 4" double square. New favorites.

Basic dial calipers and sweet Starrett 4″ double square. New favorites.

For some reason I’ve always thought that calipers weren’t necessary for woodworkers. I’m glad that I’ve given them a chance. Excitement over the new drill press yielded a few too many (twice as many) bores for hinges. I opted to fill the extras with a square inlay and found that the combined capability for inside/outside measurement afforded by the calipers both sped up my work and allowed for improved accuracy.

The four inch double square is a sweetheart, and my new favorite layout tool; absolutely perfect size. I’ve long been aware of Starrett tools but never quite pulled the trigger. Should be a lifetime tool. I’d like to sprinkle a few of these throughout my workshop and toolboxes.

Shooting board, 4" double square, vernier calipers, and new Unication fire pager. Fancy!

Shooting board, 4″ double square, vernier calipers, and new Unication fire pager. Fancy!

Shooting board. Another in the long list of “Wish I’d done this sooner”. Simple, quick to build, elegant, and so good at doing one thing well: creating perfectly square ends on handsaw-cut boards. I’ll add miter-shooting capability as I need it. Got my fancy new digital fire pager recently too.

Piston-fit pine plug.

Piston-fit pine plug.

There’s the goal: clean, beautiful work done quickly and efficiently. Even though inattention at the drill press created wasteful extra work, I try to approach each task with care, do it well, and learn something in the process.

Festool Domino for Cabinet Doors

Now that the temperatures have warmed to the balmy mid-twenties and the sun is shining a bit stronger day-by-day I’ve finally been able to get back to the shop and make some progress on long-delayed doors for a pair of free-standing cabinets. The cabinets themselves were installed back in November and are filled to the brim and in use already. I’m thankful for a patient client.

I’ve made several doors and cabinet face frames using my Festool Domino and feel like I’m getting the speed and accuracy I had hoped for when I made the substantial investment in the tool. There was a surprising learning curve involved with the Domino; It’s a tool that magnifies operator error.

I’ve found that eliminating variables yields more consistent results. Typically the tool rests on its base, not on the fence. I ignore the flip-stops — the folding bits that supposedly allow for easily replicated offset placements in favor of simply marking the plunge position of the initial mortise.

Marking the centerline has to be included in the workflow.

Marking the centerline has to be included in the workflow.

Here I’m using the face frame accessory to mortise the door rails. After setting the tool, and before plunging the cut, I mark through the alignment sight with a sharp pencil.

The Domino alignment sight allows direct marking of the centerline.

The Domino alignment sight allows direct marking of the centerline.

Manual alignment and transferring marks seems to work best for me.

Manual alignment and transferring marks seems to work best for me.

Carefully aligning the calibrated sight to a transferred mark is the easiest and most reliable method for precisely aligning the opposing mortise.

I’m more comfortable making consistent, accurate pencil marks and carefully aligning the Domino than relying on the flip stops. I’ll likely remove them permanently from the tool.

New tools

I recently added several German-made Festool tools to my woodworking quiver: the smaller Domino joiner, the smaller track saw, a nine-foot saw track, and an MFT/3 work table. I spent the past two evenings breaking down 3/4″ birch plywood for a pair of tall cabinets that I’m building for a repeat client. I’ve got to say, the track saw concept as executed by Festool is hands-down one of the finest power tool systems I’ve used — quick, easy, accurate, portable. I won’t ever bring plywood to the table saw again. Tonight I was able to make use of the MFT/3 table in its cross-cutting capacity — a shorter guide rail for the saw arranged perpendicular to an adjustable miter fence with an integrated length stop. The table itself is designed for modularity — all the accessories are field-adjustable, and the table top itself is designed for integrated clamping. I’d say that using the combination of these tools saved me at least an hour in time-on-task while simultaneously increasing accuracy and providing a cleaner finished product. Yep, drinking that green Kool-Aid for sure.